Pure steam and thermal exhaust air treatment in oleochemistry
Oleon GmbH | Emmerich
Oleon GmbH in Emmerich is a leading manufacturer of oleochemical products and supplies the food industry in particular with products that meet kosher and halal standards. The special challenge: a high-pressure boiler that simultaneously generates residue-free pure steam and thermally disposes of organically contaminated exhaust air.
Project Highlights
6 t/h at 71 bar – pure steam for kosher and halal production
Dual-fuel operation: natural gas H + organically contaminated exhaust air
High-pressure piston pumps and feedwater preheater (ECO) included
Initial Situation
- For a food company with special requirements (kosher and halal), a high-pressure boiler was required that generates residue-free pure steam.
- At the same time, the organically contaminated exhaust air generated was to be thermally disposed of—as a second fuel alongside natural gas.
The Solution from SCHNEIDER-KESSEL BERLIN®
A high-pressure water-tube boiler, type ERK-HP (SB) 6000/71, in corner-tube boiler design, was engineered, manufactured, delivered and installed. The boiler produces 6.0 t/h of pure steam at 71 bar. The SAACKE SB dual-fuel firing system combusts natural gas H and organically contaminated exhaust air. The scope of supply includes a feedwater preheater (ECO), complete boiler equipment, control system, as well as high-pressure feed pump units with piston pumps.
Our Services
- Engineering, manufacture, delivery and installation of a high-pressure water-tube boiler ERK-HP (SB) 6000/71 in corner-tube boiler design
- SAACKE SB dual-fuel firing system (natural gas H / organic exhaust air)
- Feedwater preheater (ECO), control system and high-pressure piston pump units
Inspired by this solution?
Learn more about our water tube boilers
Water tube boiler
Compact, high-performance steam generator based on the natural circulation principle. Ideal for high-pressure and specialist applications.
Positive Customer Benefits and Added Value
- Residue-free pure steam for the highest food standards (kosher / halal)
- Cost savings through thermal disposal of exhaust air as a fuel
- High-pressure operation at 71 bar for energy-efficient processes
- Dual-fuel flexibility – combining natural gas and organic exhaust air
- Durable corner-tube boiler design for minimal maintenance requirements
- Complete package including ECO, pumps and control technology from a single source
- Made in Germany – quality and reliability from Berlin
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Whether you need a new system or want to optimize existing steam systems, we provide individual advice and find the right solution for your process.